Melting and Forming of A Plastic Stud to Retain or Lock Another Material by Ultrasonic Staking
Specifications:
| | Gun Type | Cylinder Type |
| Model | HS-35G | HS-28G | HS-28G | HS-20G | HS-35C | HS-28C | HS-28C | HS-28C |
| Frequency | 35k | 28k | 28k | 20k | 35k | 28k | 28k | 28k |
| Power | 700&1000 | 300&500 | 400&700 | 900 | 700&1000 | 300&500 | 400&700 | 500&800 |
| Horn | ≤10mm | ≤10mm | ≤12mm | ≤1m | ≤10mm | ≤8mm | ≤12mm | ≤12mm |
| Housing Diameter | 51mm | 64mm | 40mm | 40mm | 45mm | 60mm |
| Handle Size | 100mm×45mm×32mm | —— | —— | —— | —— |
| Weight Without Wire and Horn | 0.6kg | 1.3kg | 1.3kg | 1.5kg | 0.6kg | 0.6kg | 0.6kg | 1.3kg |
| Digital generator | ● | ● | ● | ● | ● | — | ● | ● |
| Analog generator | ● | ● | ● | ● | ● | ● | ● | ● |
Definition of Ultrasonic Staking:
Ultrasonic staking is suitable for the positive joining of thermoplastics together or to non-plastics.
The main difference between ultrasonic welding and ultrasonic staking lies in the fact that when riveting melting deformation occurs and only one of the two joining sections is plasticised. This makes it possible to join any thermoplastics that are not polymer compatible to each other or to non-plastics. As a result, the riveted joins are almost free from play, because the cold riveting tool allows the fused rivet head to cool under pressure.
Ultrasonic staking is also very efficient and at the same time saves energy.
The technology is used mainly where fusion welding is impossible, where metal parts are to be inserted into plastic casings or where the join is not subsequently visible.
Applications:
Electronic and electrical appliances, auto parts, clothing and packaging, textile industry, environmental industry, medical equipment,the toy industry, communications equipment and other industries.
| Toy industry | Plastic toys, water guns, aquatic life video game, children dolls, plastic gifts, etc |
| Electronic products | Recording, audio tape boxes and core wheel, disk enclosure, board of mobile phone batteries and rectifier transformers, switches and sockets, remote control, electronic swatter, pseudo-imitation caps, etc |
| Household appliances | Electronic clock, electric trumpeter hairdryer, steam iron water tank, electric kettle air-hsiang, computer, etc |
| Stationery, daily necessities | Stationery, aquarium ruler, the raphe folder and shell, pen stand, cosmetics box shell,the end of the toothpaste tube seal, mirror, insulated cup, lighter, seasoning bottles sealed container |
| Car, motorcycle | Battery, front corner lamp, rear tail light, instrument, reflectors, automotive manual welding jacket, the car door welded baffle welding, automobile, car mats welding, automotive bumper repair welding |
| The application of the sports industry | Table tennis, table tennis bats, badminton rackets, tennis rackets, golf clubs, pool table, treadmill roller rope skipping handle stepper, treadmill accessories, box jumps,gymnastics mats, boxing gloves, boxing sandbag Sanda protective gear, the path to indicate the brand, the X Display Stand and other sports equipment, etc |
| The packaging industry | Hollow crate welding, ziplock welded |
Other Applications for Ultrasonic Welding
INSERTING
Threaded inserts, grub screws or other parts can be ultrasonically embedded in thermoplastics.
STAKING
Melting and forming of a plastic stud to retain or lock another material, often dissimilar, in place.
SPOT WELDING
Used for joining two thermoplastic parts with no pre-formed hole or energy director. This technique is particularly suited to large parts or parts with complicated geometry and thermoformed or blow-molded parts without a joint.
SWAGING
Used to capture another component of an assembly by melting and reforming a ridge of plastic around the component. The ridge locks the second component in place without welding the materials together.
Competitive Advantage:
Rapid sonotrode exchange
High quality, heavy duty aluminum housing
High frequency and control cable to the ultrasound generator are in a strong and highly flexible braided plastic sheet
Timer-controlled air cooling as an option
Mobile – can be transported by handle on the generator case
Welding Large Parts with Complicated Geometry and Thermoformed or Blow-molded Parts without A Joint
Workshop:
CE Certification:
Packing&Shipping:
Shipping Port:Shanghai
Shipping Term:By express,by air,by ocean and so on.
Leading Time:Quick production leading time and fast delivery.Usually 1-3days if we have in stock.
Payment:
Quality control:
3 times old test to confirm the products is well quality.
20 technician work together , and learn together , to improve our products.
48 hours working time to test the stability of our product before sending out.
Tag: ultrasonic spot welder,sonic welding machine
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